Custom cable assemblies typically include a collection of fiber optic and/or copper cables (and may also include power cables), with connectors attached at one or both ends. As a custom cable assembly manufacturer, NAI builds fiber optic, copper, and hybrid cable assemblies, all of which are used to interconnect different types of equipment and instruments. Custom cable assemblies can include fan-outs, breakouts, patch cords, cordage, cable extenders and more. They are often used in industrial, telecom, medical, and aerospace applications for data, audio/video or power applications.

AT NAI, cable conductors can be connected to terminal blocks, and housed in an enclosure. Often referred to as a “box build,” this assembly construction provides easier installation and protects the connections from adverse environmental conditions.

Cable Assembly Options

As a custom cable assembly manufacturer, NAI builds fiber optic assemblies, copper cable assemblies and hybrids, which can be designed and manufactured to suit your exact needs, with your choice of:

  • Our huge selection of cable types – fiber optic, copper or power
  • Conductor type options – solid or stranded, size and color
  • A wide range of insulation materials
  • Connectivity options, including connectors, pins, covers, contacts and housings
  • Terminal blocks and/or enclosures
  • Other components, such as ferrules, strain reliefs, terminal blocks, potting, shrink tubing, boots, bushings and more

NAI also offers a standard line of STEADY LINK™ Low PIM and LMR 400 Coax Jumpers and Sync Cable Assemblies, on a build-to-order basis from inventoried components. Choose from a variety of connectors and connector configurations and the custom length you need. Primarily used as interconnects on cell towers between radios and antennas, these jumpers can also be used for other applications.

As a leading cable assemblies manufacturer, NAI employs its unique Global Sourcing Program, managed by experienced procurement professionals, to literally provide a world of cables and components to meet our customers’ exact custom cable assembly needs. As a result, NAI customers experience significant cost savings, while also expediting delivery.

 

Some of the more typical assembly components are listed below. Bring your requirements to NAI and we’ll demonstrate what our global network can do for you.

Copper Cable

Hook-up Wire
Cat. 3 – UTP, STP
Cat. 5 – UTP, STP
Coaxial
Multi-conductor
Power

Fiber Optic Cable

Ribbon
Single Mode
Multimode
Hybrid
Simplex
Duplex

Connectivity

Connectors
Covers
Housings
Pins
Contacts

Other Components

Ferrules
Strain Reliefs
Shrink Tubing
Terminal Blocks
Enclosures
Boots
Bushings
Potting Material
and More

Sample Fiber Optic Cable Assemblies

Sample Copper Cable Assemblies

Sample Hybrid Assemblies (with power)

Ask an Expert About Your Application
Do You Want a Proposal from NAI?
Do You Want More Information about NAI?

WordPress Maintenance by Edison Avenue Consulting